Experiment reveals secret to maximizing microwave popcorn—Part one: Setup


Energized by a new tool in Design-Expert® software (DX) for modeling counts (to be discussed in Part 2—Analysis of results), I laid out a design of experiment (DOE) aimed at reducing the number of unpopped kernels (UPK) from microwaved popcorn. I figured that counting the UPKs would be a far more precise measure of popcorn loss than weighing them, as done in this prior study by me and my son Hank).

My new experiment varied the following two factors in a replicated, full, multilevel, categorical design done with my General Electric (GE) Spacemaker microwave oven:

A. Preheat with 1 cup of water at 1 minute on high, No [L1] vs Yes [L2]

B. Timing, GE default [L1] vs GE++ [L2] vs Popcorn Expert app [L3]

I tested the preheating (factor A) before and found it to be unproductive. However, after seeing it on this list of microwave ‘hacks’, I decided to try again. Perhaps my more precise measuring of UPK might show preheating to be of some help after all.

The timing alternatives (factor B) came about when I discovered Popcorn Expert AI Cooking Assistant for systematically applying the #1 hack—the two-second rule: When this much time passes between pops, stop.

By the way, I also tried the third hack—pouring the popcorn into a covered glass bowl, but that failed completely—causing a very alarming “SENSOR ERROR”. It turns out that the GE Spacemaker uses humidity to determine when your popcorn is done. The plastic cover prevented moisture from escaping. Oops! Next time I try this it will be with a perforated lid.

While researching the user manual for the first time since buying the Spacemaker 15 years ago (engineers rarely read instructions) and learning about the humidity angle for the first time, I also found out that pressing 9 twice after beginning the popcorn cook added 20 and then 10 more seconds (++) at the end.

The original experiment-design of 12 runs (2×3 replicated) was laid out in a randomized recipe sheet by DX, all of them done using 3 ounce bags of Jolly Time, Simply Popped Sea Salt microwave popcorn. Due to a few mistakes by the machine operator (me) misreading the run sheet, two extra runs got added—no harm done: more being better for statistical power.

Part 2 of this two-part blog will delve into the analysis details, but it became readily apparent from a one-to-one comparison that the default popcorn setting of my GE microwave came up far short of Popcorn Expert for reducing UPK. However, the “++” adjustment closed the gap, as you will see.

To be continued…

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